Automotive
Threaded Fluid Connector | High-Pressure Sealing Precision
This is a high-precision threaded plastic connector pipe, custom-manufactured via advanced injection molding. It features a complex design with integrated external threads, structural reinforcement ribs, and sealing flanges.
Specifications
- Material:
- PA66+GF30 / PPA / PPS (High-Performance Chemical Resistant Grade)
- Process:
- Precision Injection Molding (Balanced gating for zero-distortion threads)
- Mechanism:
- Automatic Hydraulic Unscrewing / Complex Collapsible Core System
- Tolerance:
- +/- 0.03mm (Strict Thread Pitch & Concentricity Control)
- Surface Finish:
- SPI-B1 Semi-Gloss / Technical Functional Finish
- Mold Steel:
- 1.2344 ESR / S136 (Hardened HRC 48-52 for thread wear resistance)
- Quality Control:
- 100% Leakage Testing / Thread Gauge Validation / CPK > 1.67
Product Description:
Technical fluid management connector engineered for automotive and industrial systems requiring absolute leak-proof performance and high-pressure integrity. Features optimized thread geometry and precise wall thickness control to prevent stress cracking and ensure high-torque assembly reliability. Designed for superior chemical resistance and high-volume production durability in Tier-1 environments, ensuring seamless integration into mission-critical fluid circuits.
Product Overview
This is a high-precision threaded plastic connector pipe, custom-manufactured via advanced injection molding. It features a complex design with integrated external threads, structural reinforcement ribs, and sealing flanges.
At JST Mold, we specialize in producing functional components that require high dimensional stability and pressure resistance. This sample demonstrates our capability to mold deep-cavity tubular parts with precise threading, ensuring a secure and leak-proof fit for demanding fluid or air transport systems.
Key Features
- Precision Threading: Engineered with high-accuracy external threads for secure mechanical fastening and easy assembly.
- Structural Reinforcement: Designed with integrated ribs and flanges to provide superior mechanical strength and vibration resistance, common in automotive engine bays.
- Smooth Internal Flow: Optimized mold design ensures a smooth internal diameter to minimize fluid resistance and turbulence.
- Advanced Material Performance: Typically molded using high-performance engineering plastics like PA66+GF (Glass Fiber Reinforced Nylon)or POMfor excellent heat and chemical resistance.
- Flawless Surface Finish: The high-gloss, smooth finish reduces friction and prevents the accumulation of residues within the system.
Technical Specifications
Item | Details |
Manufacturing Process | High-Precision Plastic Injection Molding |
Product Type | Threaded Connector / Fluid Pipe / Manifold Fitting |
Material Options | PA66+GF, PP, ABS, PC, or POM (Customizable) |
Special Features | External Threads, Sealing Flanges, Reinforcement Ribs |
Surface Treatment | Fine Polished / Technical Finish |
Application Industry | Automotive Cooling, HVAC Systems, Industrial Plumbing |
Tooling Standard | High-Durability Steel Molds (S136, 718H, etc.) |
Why Choose JST Mold?
- Expert Tooling for Threads:We have extensive experience in designing molds for both internal and external threads, ensuring smooth operation and long-term reliability.
- Material Expertise:We guide our clients in choosing the right resin to withstand high temperatures, pressures, and corrosive environments.
- Strict Dimensional Control:Using advanced CNC and EDM, we ensure that every critical dimension meets your exact CAD specifications.