Injection Molding
Threaded Industrial Parts | Automatic Unscrewing Tooling
Precision 2-Cavity Injection Mold with Automatic Unscrewing Mechanism | Custom Tooling for Threaded Automotive & Industrial Parts
Specifications
- Mold Steel:
- 1.2344 ESR / S136 (Vacuum Hardened HRC 48-52)
- Injection System:
- Balanced Hot Runner (Precise Flow Control for Thread Integrity)
- Mechanism:
- Automatic Hydraulic/Gear Unscrewing System (High-Precision Rotation)
- Tolerance:
- +/- 0.02mm (Strict Thread Pitch & Concentricity Control)
- Surface Finish:
- SPI-B1 Semi-Gloss / Technical Matte
- Cooling System:
- High-Flow Multi-Zone Cooling (Optimized for Rapid Cycle Time)
- Quality Control:
- 1M+ Shots Lifecycle / CPK > 1.67 / Full Thread Gauge Validation
Product Description:
High-efficiency 2-cavity precision tool engineered for technical components requiring internal threads with zero-defect integrity. Features an advanced automatic unscrewing mechanism with synchronized hydraulic/gear drive to ensure rapid cycle times and perfect thread pitch repeatability. Designed for high-volume Tier-1 production, ensuring absolute concentricity and high-pressure sealing performance for industrial and automotive fluid-handling systems.
Product Overview
This is a highly sophisticated 2-cavity precision injection mold engineered for parts requiring complex internal threads and lateral undercuts. The mold integrates an advanced gear-driven automatic unscrewing system, allowing for the seamless production of threaded components without the need for manual secondary operations.
At JST Mold, we specialize in "moving-part" molds. This tooling combines high-speed mechanical unscrewing with precision side-action sliders, making it the ideal solution for automotive fluid connectors, threaded caps, and high-performance industrial fittings that demand perfect thread integrity and structural precision.
Key Features
- Integrated Automatic Unscrewing System: Features a precision gear-and-rack mechanism that automatically rotates to release internal threads during the de-molding cycle, ensuring high-speed production and zero thread damage.
- Precision Side-Action Sliders: Equipped with multiple synchronized sliders to handle complex external undercuts and lateral features, allowing for intricate part designs.
- 2-Cavity High-Efficiency Layout: A balanced 2-cavity design that ensures uniform material flow and cooling, providing identical part quality and weight across high-volume production runs.
- Advanced Gear Engineering: The unscrewing components are manufactured with extremely tight tolerances to ensure smooth, repeatable motion and long-term mechanical reliability.
- Premium Hardened Steel Construction: Built with high-performance mold steels such as S136, NAK80, or H13 (hardened) to withstand the mechanical wear of the unscrewing motion and provide a mold life of over 1,000,000 shots.
Technical Specifications
- Mold Type: Automatic Unscrewing Injection Mold
- Mechanism: Gear-Driven / Rack-and-Pinion Unscrewing + Side Sliders
- Cavity Count: 2-Cavity (High-Precision Balance)
- Application: Threaded Automotive Connectors, Fluid Caps, Industrial Fittings
- Material Compatibility: PA66 (Nylon), POM (Acetal), ABS, or PBT
- Tooling Steel: Hardened S136, 1.2344 (H13), or NAK80
- Tolerance: Micron-level precision (Internal threads up to Class 6H/6g)
- Surface Finish: Technical Polish / SPI Standard
Why Choose JST Mold for Threaded Components?
- Thread Engineering Expertise: Designing unscrewing molds requires deep technical knowledge of pitch, shrinkage, and mechanical timing. We ensure your threads are perfect every time.
- Complex Mechanism Mastery: Our engineers excel at integrating gears, racks, and hydraulic motors into robust mold structures that run 24/7.
- Proven Durability: We use specialized coatings and high-hardness steels on moving parts to minimize friction and prevent premature wear in high-speed environments.