Logo
ProductsPrecision-Engineered Automotive Tooling System with Integrated Core-Pulling & Hot Runner Technology
Precision-Engineered Automotive Tooling System with Integrated Core-Pulling & Hot Runner Technology
Injection MoldingPopularRecommended

Precision-Engineered Automotive Tooling System with Integrated Core-Pulling & Hot Runner Technology

Precision-Engineered Automotive Tooling System with Integrated Core-Pulling & Hot Runner Technology | JST Mold Innovation

Precision-Engineered Automotive Tooling System with Integrated Core-Pulling & Hot Runner Technology | JST Mold Innovation
Engineering the Future of High-Volume Automotive Manufacturing

This sophisticated injection mold is a prime example of JST Mold’s ability to integrate complex mechanical systems into a single, high-performance production unit. Engineered for large-format automotive structural and interior parts, this tooling features a massive reinforced mold base and a fully integrated hydraulic/pneumatic core-pulling system. Every aspect of this mold is optimized for 24/7 automated production, ensuring that even the most complex parts with deep undercuts and intricate attachment points are produced with repeatable, micron-level accuracy.
Advanced Technical Systems & Integrated Solutions
  • Automated Multi-Directional Core Pulling:The integrated red hydraulic manifolds and precision-synchronized cylinders manage complex side-actions. This allows for the molding of intricate lateral features and internal clips in a single cycle, eliminating secondary assembly steps and maximizing production efficiency.
  • High-Performance Multi-Zone Hot Runner System:Equipped with a premium hot runner manifold to ensure balanced material flow and pressure across large surface areas. This results in superior part density, zero material waste, and exceptional surface consistency—critical for Tier-1 automotive quality standards.
  • Heavy-Duty Precision Alignment:Four oversized, hardened leader pillars and a precision-ground mold base ensure perfect registration between the core and cavity halves. This robust construction maintains zero-tolerance closure even under extreme clamping forces, preventing flash and extending tool life.
  • Enhanced Thermal Management Layout:Features a high-density network of cooling circuits designed to follow the part’s complex 3D profile. This advanced cooling strategy ensures rapid heat dissipation, significantly reducing cycle times and preventing thermal deformation in large plastic parts.
Strategic Business Advantages with JST Mold
  1. Engineered for Maximum Uptime:Built with premium tool steels (such as 1.2344, 718H, or S136) at HRC 48-52, our molds are designed for long-term industrial reliability with a life expectancy exceeding 1,000,000 shots.
  1. "Right-First-Time" Delivery:Through rigorous Mold Flow simulation and 3D CMM inspection of T1 samples, we ensure the mold is fully validated and production-ready before it arrives at your facility.
  1. Global Tooling Standards:Fully compatible with international standards (LKM, HASCO, DME), our tools are designed for easy maintenance and seamless integration into any global manufacturing facility.
Technical Specifications
  • Tooling Class: High-Complexity Automotive / Industrial Grade
  • Mechanisms: Integrated Hydraulic Core-Pulling / Multi-Side Sliders
  • Runner System: Multi-Zone Precision Hot Runner
  • Application: Automotive Dashboards, Structural Brackets, Large Functional Trims
  • Steel Grade: Premium Hardened Tool Steel (P20, 718H, 1.2344, S136)
  • Tolerance Control: Within +/- 0.015mm
  • Surface Finish: Technical Texture Ready / Class-A Aesthetic Finish
Key Words Tags

Automotive injection mold, complex plastic tooling, hydraulic core-pulling mold, hot runner injection system, JST Mold precision engineering, large-scale automotive mold, industrial plastic manufacturing, multi-cavity precision tool maker, Integrated System, Hign-volume manufacturing.