Injection Molding
2-Cavity Interior Panel Tooling | INCOE Hot Runner Integration
High-Precision 2-Cavity Injection Mold with INCOE Hot Runner System | Custom Tooling for Automotive Interior & Industrial Components
Specifications
- Mold Steel:
- 1.2344 ESR / 1.2738HH (Vacuum Hardened HRC 48-52 for Dimensional Stability)
- Injection System:
- INCOE Multi-Point Hot Runner (Sequential Valve Gating for Zero-Weld-Line Aesthetics)
- Mechanism:
- Precision Hydraulic Core-Pulling System / Heavy-Duty Side Slides with Proximity Sensors
- Tolerance:
- +/- 0.05mm (Strict Part-to-Part Consistency & Assembly Gap Control)
- Surface Finish:
- VDI 3400 Ref. 24-27 (Technical Matte) / OEM Standard Graining
- Cooling System:
- High-Flow Independent Multi-Circuitry / Integrated Thermal Manifolds
- Quality Control:
- 1.0M+ Shots Lifecycle Warranty / CPK > 1.67 / Full T1 CMM Validation
Product Description:
High-performance 2-cavity mirrored mold engineered for automotive interior panels requiring superior surface integrity and structural rigidity. Features a premium INCOE hot runner system with sequential gating to optimize filling balance and eliminate visible knit lines on A-surfaces. Designed for high-volume Tier-1 production environments, integrating robust hydraulic mechanisms and advanced thermal management to achieve rapid cycle times and absolute dimensional repeatability for automated assembly.
Product Overview
This is a premium 2-cavity plastic injection mold engineered for high-volume, high-consistency production. Designed as a "Family Mold" to produce left and right symmetrical parts simultaneously, this tooling is ideal for automotive interior trims, door panels, or large-format industrial housings.
At JST Mold, we integrate world-class components into our designs. This mold features a high-performance INCOE Hot Runner system, ensuring superior melt flow control, reduced cycle times, and zero material waste. It is a perfect example of our ability to deliver "Class A" surface quality for critical functional and aesthetic components.
Key Features
- Integrated INCOE Hot Runner Technology: Equipped with a premium INCOE hot runner manifold to provide balanced gating and precise temperature control, resulting in consistent part weight and superior surface finish.
- 2-Cavity Symmetrical Design: Optimized to produce a matching pair of parts (Left & Right) in a single cycle, ensuring perfect color and texture matching for assembly.
- Precision Slider & Lifter Mechanisms: Incorporates advanced mechanical movements to handle complex undercuts and internal fastening features common in automotive designs.
- Superior Thermal Management: Features a high-density, multi-circuit cooling layout to ensure rapid heat dissipation, preventing part warpage and maximizing production efficiency.
- Industrial-Grade Durability: Built with high-grade hardened mold steels (e.g., 1.2738H, 718H, or S136) to guarantee a long service life of 500,000 to 1,000,000+ shots.
Technical Specifications
Item | Details |
Mold Type | 2-Cavity High-Precision Injection Mold |
Runner System | INCOE Hot Runner(Manifold & Nozzles) |
Part Application | Automotive Interior, Door Panels, Large Electronics |
Mold Base | LKM / HASCO / DME Standard |
Cavity/Core Steel | Hardened 1.2738H, 718H, or NAK80 |
Surface Finish | Technical Texture (VDI/MT) or High Gloss |
Cycle Time | Optimized for High-Speed Production |
Mold Life | High-Volume (Up to 1,000,000 shots) |
Why Choose JST Mold for Complex Tooling?
- Premium Component Integration: We work with global leaders like INCOE, YUDO, and Mold-Master to ensure your mold runs reliably on any international stage.
- Advanced Engineering Design: Our team uses Mold Flow simulation to optimize gate placement and cooling before a single piece of steel is cut.
- Automotive Tier-1 Standards: We strictly follow automotive quality protocols, ensuring that "Class A" surfaces are flawless and dimensions are within micron tolerances.