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Injection Molding

2-Cavity Interior Tooling | High-Volume Slide Precision

Professional 2-Cavity Precision Injection Mold for Automotive Interior Components | High-Volume Production Solutions by JST Mold

Specifications

Mold Steel:
1.2344 ESR / S136 (Vacuum Hardened HRC 48-52) for 1M+ shot longevity and superior surface stability.
Injection System:
Balanced Hot Runner with pinpoint or valve gating to ensure simultaneous filling and zero gate vestige on aesthetic surfaces.
Mechanism Design:
Large-stroke hydraulic side-slides and mechanical lifters designed for complex internal undercuts and zero-flash parting lines.
Thermal Management:
Independent multi-circuit cooling via high-flow manifolds (Red/Blue); optimized for rapid cycle times and minimal part warpage.
Precision Tolerance:
Cavity-to-cavity consistency maintained within +/- 0.02mm; overall part tolerance +/- 0.05mm for seamless automated assembly.
Surface Finish:
SPI-A2 mirror polish and VDI 3400 technical grain compatibility; DLC-coated guide components for cleanroom-grade, lubricant-free operation.
Quality Assurance:
Full T1 CMM dimensional reports, MoldFlow warpage validation, and CPK > 1.67 capability certification for Tier-1 automotive standards.

Product Description:

High-efficiency 2-cavity precision tool engineered for automotive interior structural modules requiring high dimensional repeatability and surface integrity. Featuring heavy-duty hydraulic slide technology and synchronized ejection, this mold is optimized for high-volume Tier-1 production environments. The advanced thermal architecture ensures rapid cooling cycles and absolute flatness, providing a stable, production-ready solution for complex cockpit and cabin assemblies.



Precision in Every Cycle


This high-performance 2-cavity injection mold is meticulously engineered for the production of sophisticated automotive interior parts requiring deep-draw cavities and complex parting lines. Whether manufacturing door components, storage housings, or functional trim pieces, this tooling ensures that every part ejected meets the highest "fit and finish" standards. The symmetrical 2-cavity layout is specifically designed to balance injection pressure and plastic flow, resulting in identical part weights and exceptional dimensional stability.


Technical Excellence & Mechanical Integration

  • Optimized Hot Runner System: Integrated with a premium hot runner manifold (red components), this mold minimizes material waste and ensures consistent temperature control across both cavities, which is critical for preventing sink marks or warping in deep-draw parts.
  • Complex Core-Pulling & Lifter Mechanisms: The mold features advanced mechanical lifters and angled core-pulling systems. These allow for the seamless molding of internal undercuts and snap-fit features, enabling designers to create more functional and complex parts without compromising production speed.
  • High-Precision Alignment System: Equipped with oversized, hardened guide pins and bushings to maintain micron-level alignment between the cavity and core sides. This prevents flash and ensures the long-term structural integrity of the mold over hundreds of thousands of cycles.
  • Advanced Thermal Management: Multi-circuit cooling channels are strategically placed close to the cavity surfaces to ensure rapid and uniform heat dissipation. This significantly reduces cycle times, allowing for higher throughput and lower per-unit costs.
    

Strategic Advantage of JST Mold Tooling

  1. Engineered for Durability: Constructed from premium hardened steel (such as 1.2344, S136, or 718H), our molds are built to survive the rigors of 24/7 high-speed production environments.
  1. Reduced Maintenance Downtime: Our modular design allows for easy access to critical inserts and moving parts, simplifying routine maintenance and extending the total life of the tool (up to 1,000,000+ shots).
  1. Turnkey Validation: Every tool undergoes a rigorous trial process in our facility. We provide full T1-T3 sample reports and Mold Flow data to ensure the tool is ready for immediate production upon arrival at your plant.
    

Technical Specifications

  • Tooling Class: High-Precision Industrial/Automotive Grade
  • Cavity Configuration: 2-Cavity (Balanced)
  • Runner Type: Multi-Tip Hot Runner
  • Steel Grade: Premium Hardened Tool Steel (HRC 48-52)
  • Application: Automotive Interiors, Consumer Appliances, Industrial Housings
  • Tolerance Control: +/- 0.01mm
  • Mold Base Standard: LKM / HASCO / DME Compatible