Injection Molding
GAIM Technical Mold | Multi-Directional Synchronized Sliders
High-tech GAIM (Gas-Assisted Injection Molding) tooling engineered for intricate technical components requiring hollow structural rigidity and zero-defect surface quality. Features a complex multi-slider architecture to release multi-directional undercuts while maintaining absolute dimensional stability.
Specifications
- Mold Steel:
- 1.2344 ESR / S136 (Vacuum Hardened HRC 48-52) for maximum resistance against high-pressure gas injection and abrasive resins.
- Injection Process:
- Gas-Assisted Injection Molding (GAIM) technology; engineered to eliminate sink marks in thick-walled sections and reduce part weight by 20-40%.
- Mechanism:
- Multi-directional synchronized sliding cores with hydraulic actuation; integrated with high-precision proximity sensors for safe stroke sequencing.
- Tolerance:
- +/- 0.05mm (Strict control of gas channel integrity and critical interlocking geometries).
- Surface Finish:
- VDI 3400 Ref. 24 (Technical Matte) / SPI-B1 Satin; optimized for industrial aesthetics and high-performance gas containment.
- Thermal Management: I
- Independent multi-circuit cooling system with specialized baffles to ensure uniform temperature distribution during the gas-holding phase.
- Quality Control:
- 1.0M+ Shots Lifecycle Warranty / Gas Leakage Pressure Validation / CPK > 1.67 / Full CMM Dimensional Report.
Product Description:
High-tech GAIM (Gas-Assisted Injection Molding) tooling engineered for intricate technical components requiring hollow structural rigidity and zero-defect surface quality. Features a complex multi-slider architecture to release multi-directional undercuts while maintaining absolute dimensional stability. Optimized for high-volume Tier-1 production, this system eliminates internal stress and warpage, delivering a robust, production-ready solution for complex automotive and industrial housings.
Product Overview
This is a sophisticated multi-cavity injection mold engineered for parts with highly complex geometries that require multi-directional movement to de-mold. The tooling features an advanced system of side-action sliders and hydraulic/pneumatic core-pulling mechanisms, ensuring that intricate features like lateral holes and undercuts are molded with perfect precision.
At JST Mold, we thrive on technical challenges. This mold demonstrates our ability to integrate complex mechanical movements into a robust tooling structure, providing our clients with a reliable solution for mass-producing high-precision functional components in the automotive, electronic, and industrial sectors.
Key Features
- Multi-Directional Side-Action Sliders: Equipped with precision-engineered sliders (visible via the gold-colored actuator rods) that allow for the creation of complex lateral features and undercuts that standard molds cannot achieve.
- Automated Core-Pulling System: Integrated with hydraulic or pneumatic lines (red hoses) to automate the movement of internal cores, ensuring high-speed production cycles and consistent part quality.
- Modular Insert Design: The mold utilizes high-precision interchangeable inserts, which simplify maintenance and allow for minor design adjustments without the need for a completely new mold.
- Advanced Thermal Control: Features a high-density cooling circuit layout to ensure uniform temperature distribution across all sliders and cavities, minimizing cycle times and part deformation.
- Premium Tooling Materials: Built with high-grade hardened mold steel (such as H13, S136, or 1.2344) to withstand the mechanical stress of multi-slider movements and ensure a long production life.
Technical Specifications
Item | Details |
Mold Type | Multi-Slider / Side-Action Injection Mold |
Mechanism | Automated Hydraulic/Pneumatic Core Pulling |
Cavity Count | Multi-Cavity (Optimized for high-volume production) |
Tooling Material | Hardened H13, S136, or 1.2738 Steel |
Application | Complex Automotive Housings, Electronic Connectors, Industrial Valves |
Runner System | Precision Hot Runner Manifold for balanced flow |
Tolerance Level | High-Precision (up to ±0.01mm) |
Processing | High-Speed CNC, Mirror EDM, Precision Grinding |
Why Choose JST Mold for Complex Projects?
- Superior Engineering Design: Our team specializes in complex mold structures, using 3D simulation to ensure all moving parts operate without interference before the mold is built.
- Precision Manufacturing: We utilize the latest high-speed CNC and EDM technology to ensure the perfect fit and movement of every slider and lifter.
- Proven Reliability: Our complex molds are designed for durability, capable of maintaining high precision over hundreds of thousands of cycles in a 24/7 production environment.