Injection Molding
Precision Technical Mold | Multi-Slider Synchronization
Bronze sliders and plate injection mould tools. High-Precision Multi-Cavity Mold.
Specifications
- Mold Steel:
- 1.2344 ESR / S136 (Vacuum Hardened HRC 48-52) for maximum wear resistance and dimensional stability.
- Injection System:
- Balanced Hot Runner with pinpoint gating to ensure simultaneous filling and zero gate vestige on functional surfaces.
- Mechanism:
- Multi-directional precision slides equipped with AMPCO 18 bronze wear plates for ultra-low friction and self-lubricating operation.
- Tolerance:
- +/- 0.01mm component fitment; Micron-level alignment to ensure 100% flash-free production on complex parting lines.
- Surface Finish:
- VDI 3400 Ref. 24 Technical Matte / SPI-B1 Satin; engineered for clean release and industrial aesthetic consistency.
- Cooling Architecture:
- Independent multi-cavity cooling with high-flow manifolds to optimize cycle times and eliminate localized thermal stress.
- Quality Assurance:
- 1.0M+ Shots Lifecycle Warranty; Full T1 CMM dimensional report, CPK > 1.67, and material/heat-treat certification.
Product Description:
High-performance multi-cavity tool engineered for technical automotive and electronic components requiring extreme dimensional repeatability. Features a robust slide-and-plate architecture with premium bronze wear components to maximize uptime and minimize maintenance frequency in Tier-1 environments. Optimized for high-volume automated production, ensuring absolute component interchangeability and zero-defect output across the entire mold lifecycle.
Product Overview
This is a premium multi-cavity plastic injection mold designed for high-efficiency mass production of technical components. The mold features a highly symmetrical layout and precision-engineered cavities, making it ideal for parts that require strict dimensional tolerances and consistency across large production volumes, such as automotive interior clips, electronic housings, or industrial fasteners.
At JST Mold, we focus on maximizing production efficiency. This tooling is a perfect example of our capability to manufacture complex, multi-cavity molds that deliver high-quality parts with minimal cycle times and zero defects.
Key Features
- High-Efficiency Multi-Cavity Layout: Designed with multiple identical cavities to significantly increase production output and reduce the per-unit cost for our clients.
- Micron-Level Precision: Manufactured using high-speed CNC and mirror EDM (Electrical Discharge Machining) to ensure that every cavity is identical down to the micron, guaranteeing part interchangeability.
- Advanced Parting Line Management: Engineered with precision-fit parting lines to eliminate flash and ensure a clean, professional finish on the molded parts.
- Optimized Ejection System: Features a balanced ejection mechanism for smooth and rapid part removal, preventing any stress marks or deformation on sensitive components.
- Hardened Tool Steel Construction: Built with premium hardened steels (e.g., S136, NAK80, or 1.2344) to provide excellent wear resistance and ensure a mold life of over 1,000,000 shots.
Technical Specifications
Item | Details |
Mold Type | Multi-Cavity Precision Injection Mold |
Cavity Count | 4-Cavity / 8-Cavity (Optimized for production scale) |
Material Compatibility | PC, ABS, PBT, PA66, or POM |
Mold Steel | Hardened S136, 1.2344, or H13 |
Runner System | Precision Hot Runner or Balanced Cold Runner |
Tolerance | Up to ±0.005mm - ±0.01mm |
Surface Finish | Technical Polish / SPI Standard Texture |
Application | Automotive, Electronics, Medical, Consumer Goods |
Why Choose JST Mold for High-Volume Tooling?
- Production Optimization:We design our molds with the end-production goal in mind, focusing on cooling efficiency and cycle time reduction.
- Consistency at Scale:Our advanced machining capabilities ensure that the 1st part and the 1,000,000th part remain within the same strict tolerance range.
- Comprehensive Quality Control:Every mold undergoes full CMM inspection and a series of trial runs (T1-T3) to ensure it is production-ready before delivery.